Laser cutting system for precision contours

Front drawer

Component and workpiece drawers allow components to be fed into and out of the laser system safely and accurately. ACSYS drawer systems also score points with improved ergonomics and increased flexibility in workpiece handling. The load capacity of the front drawer varies depending on the machine type and equipment.

Interchangeable drawer

To reduce set-up times and to load the laser cutting system parallel to production time, the exchangeable drawer is an option to increase performance. Finished lasered workpieces can be ejected and new workpieces set up in a single process step.

Cutting table boards specifically adapted to the processing result, material type and thickness ensure optimum results during laser processing. While a honeycomb cutting board with its honeycomb structure guarantees optimum flatness, improves air circulation and minimizes reflections, a lamella cutting board with its parallel steel lamellas is particularly suitable for heavy and large objects as well as for plastics and composite materials. The lamella structure reduces vibrations and at the same time ensures easy cleaning and maintenance as well as a high degree of flexibility in material processing. Steel slats are particularly strong and can be replaced cost-effectively when worn.

Dynamic Focus Control (DFC cut) ensures that the optimum energy is always generated at the focal point of the lens during laser cutting and laser fine cutting. For this purpose, the laser focus is constantly and dynamically monitored and tracked so that even the finest surface differences have no effect on the cutting result. In addition, free-form surfaces can be processed in this way without optical distortion or compromising on quality.

The CNC-controlled precision dividing head is optimized for exact laser cutting and offers particularly high flexibility in terms of the size and scope of the workpieces to be cut. For processing round components, the software-controlled dividing head cut can be used as a fourth rotary axis and manually adjustable fifth axis for interpolated laser cutting.

The camera-supported Live Adjustment System cut significantly reduces your set-up effort and enables the exact positioning of even the smallest workpieces in the system. The principle: a high-resolution camera transmits images directly from the interior to the monitor on the control panel. With the help of the infinitely variable digital zoom function, you can bring all the details of a workpiece onto the screen and place layouts with absolute precision. The target result is displayed as a preview. If required, new layouts, markings, barcodes or data matrix codes can even be created and implemented directly on the monitor – without additional workpiece measurement.

The LAS cut is also available as a dual camera system for the highest precision requirements. The first camera shows an image of the workpiece inserted for processing. This is the basic LAS function. The second camera provides a view directly through the beam path of the laser and delivers a high-resolution partial image of the workpiece region to be processed.

Do you need to integrate third-party software? Or do you need to connect databases or spreadsheets live? Our in-house developed software allows a wide range of customizations, from cloud connection to machine-to-machine communication with OPC/UA.

Exploit the full potential of your ACSYS laser system with our customizable software. In addition to numerous functions for controlling the laser processes and for automation, we offer you customized interfaces and customer-specific programming.

Our unique Live Adjustment System (LAS) is just one example of how ACSYS intelligently combines hardware and software. Only with a powerful software solution can machine vision be turned into recognition. The camera-supported Live Adjustment System significantly reduces your set-up effort and enables the exact positioning of even the smallest workpieces in the system.

The principle: a high-resolution camera transmits images directly from the interior to the monitor on the control panel. With the help of the infinitely variable digital zoom function, you can bring all the details of a workpiece onto the screen and place layouts with absolute precision. The target result is displayed as a preview. If required, new layouts, markings, barcodes or data matrix codes can even be created and implemented directly on the monitor – without additional workpiece measurement.

Laser systems from ACSYS can be seamlessly integrated into existing conveyor systems. Through intelligent interlinking, throughput times can be optimized and processes made more efficient. In addition, an optimized material flow through precisely coordinated conveyor systems and handling technology ensures less space is required and conveying capacities are increased.

From the safe and effective transportation of your workpieces to perfectly orchestrated hardware and software processes: ACSYS supplies turnkey conveyor technology in conjunction with innovative laser systems from a single source.

The automatic stacking and destacking of palletized workpieces saves a great deal of time in the process sequence. ACSYS laser systems can be combined with various picking systems to handle pallets fully automatically, safely and effectively. For example, two pallet towers ensure that unprocessed workpieces are stacked from one side and fed into the laser process, while finished parts are stacked on the other side for removal. Depending on your requirements and processes, we will work with you to find the ideal pallet handling solution to integrate precise and efficient laser processing into your production process.