All-in-one system for the highest demands

A high-precision laser system solution for three completely different laser processes: The patented quick-change system from ACSYS enables marking, engraving and cutting with laser technology. The laser is guided by a galvanometer scanner and either gravure optics (F-theta, plane field optics, telecentric optics) or a laser cutting head is attached.

The DFC module from ACSYS ensures that the laser focus is constantly and dynamically tracked on curved components. This saves you the time-consuming task of splitting the layout into different focus layers. What’s more, even complex 3D geometries can be processed precisely with the dynamic focus control. Reductions in processing quality are a thing of the past.

With the Double Focusing System (DFS), you can see at a glance whether the laser processing head is at the correct focus distance from the workpiece. The correct focus distance can be determined in this way, especially for surfaces that are difficult to access or difficult to measure.

A pilot laser marks the center of the laser processing field and also offers the advantage that either fitting rectangles or the contour lines of the layout can be displayed directly. A high-resolution camera transmits images directly from the interior to the monitor on the control panel. The Double Focusing System is also available with green laser systems.

ACSYS offers you various dividing heads for precise angular positioning and further turning of workpieces. Each of the devices is NC-controlled and has an electric rotary axis as well as a manually or electrically adjustable swivel axis. Dividing heads are used for the internal and external marking of rings and cylindrical or conical workpieces. They are available with manual feed or automatic feed with automatic loading.

The camera-supported Live Adjustment System significantly reduces your set-up effort and enables the exact positioning of even the smallest workpieces in the system. The principle: a high-resolution camera transmits images directly from the interior to the monitor on the control panel. With the help of the infinitely variable digital zoom function, you can bring all the details of a workpiece onto the screen and place layouts with absolute precision. The target result is displayed as a preview. If required, new layouts, markings, barcodes or data matrix codes can even be created and implemented directly on the monitor – without additional workpiece measurement.

The LAS is also available as a dual camera system for the highest precision requirements. The first camera shows an image of the workpiece inserted for processing. This is the basic LAS function. The second camera provides a view directly through the beam path of the laser and delivers a high-resolution partial image of the workpiece region to be processed.

Optical part recognition from ACSYS is the key to highly efficient batch processing. The system is ideal if you feed several workpieces of the same type to your ACSYS system in bulk at the same time in order to process them in a single pass. How it works: The OPR camera module captures the parts on the workpiece carrier. The associated software uses the images to recognize the position and alignment of each individual workpiece and controls the laser so that the engravings or markings are always made exactly at the predefined position.

The Pilot Laser Module (PLD) generates a visual pointing laser that makes it much easier to position the workpiece correctly under the laser processing head. The clearly visible red light beam of the pilot laser offers several advantages: On the one hand, it marks the center of the laser processing field and also indicates a fitting rectangle according to the layout specification. Optionally, the fitting rectangles of all layout elements and, in the case of small layouts, the contour lines of the layout can also be displayed directly.

And with the help of the AC-LASER software, reference points and cutting edges can be precisely traced, allowing the laser process to be simulated before actual processing. In this way, the accuracy can be checked in advance and, if necessary, adjusted and simulated again without consuming material.

Demanding applications require the lens or optics to be changed for high-precision laser processing. With the quick lens changer from ACSYS, quick and easy changing when using different processing optics is child’s play. And the AC-LASER software ensures that all parameters are set correctly straight away – no matter how often you have to change the lens. The smart quick lens change system from ACSYS ensures consistently high-quality precision machining of the workpieces and maximizes efficiency in the production process.

With the unique Rapid Area Scan process, you can speed up the high-precision digitization of templates for the creation of 3D models by up to 30 times – including the transfer of data to CAD tools. Instead of a single measuring point, a complete measuring line is projected. This means that an original can be scanned in blocks and significant time savings can be realized during the scanning process. The scanned segments are merged by the software without any loss of quality. The line width can also be adjusted flexibly and easily. And with the precise preview of the scan, you have full control.

The Rapid Area Scan System can be integrated into all ACSYS precision laser systems of the µ series – also as a retrofit. And the direct interface to tools such as CarveCo saves even more time. RAS also offers the great advantage of scanning and processing in one system.

The 3D assistant makes it easy to create complex 3D and micro-engravings. A graphic preview makes it easier to set up the workpiece. Thanks to automated readjustment of the laser focus, even very deep 3D engravings can be realized in top quality. A very high surface quality is achieved through the targeted parameterization of the laser.

Do you need to integrate third-party software? Or do you need to connect databases or spreadsheets live? Our in-house developed software allows a wide range of customizations, from cloud connection to machine-to-machine communication with OPC/UA.

Exploit the full potential of your ACSYS laser system with our customizable software. In addition to numerous functions for controlling the laser processes and for automation, we offer you customized interfaces and customer-specific programming.

Complex 3D geometries, such as curved components, require the harmonious interaction of powerful hardware and smart software. With the help of Dynamic Focus Control (DFC), the laser focus is constantly and dynamically tracked for curved components, eliminating the need for time-consuming separation of the layout into different focus positions.

Our unique Live Adjustment System (LAS) is just one example of how ACSYS intelligently combines hardware and software. Only with a powerful software solution can machine vision be turned into recognition. The camera-supported Live Adjustment System significantly reduces your set-up effort and enables the exact positioning of even the smallest workpieces in the system.

The principle: a high-resolution camera transmits images directly from the interior to the monitor on the control panel. With the help of the infinitely variable digital zoom function, you can bring all the details of a workpiece onto the screen and place layouts with absolute precision. The target result is displayed as a preview. If required, new layouts, markings, barcodes or data matrix codes can even be created and implemented directly on the monitor – without additional workpiece measurement.

Use our intelligent batch processing to control your laser processes fully automatically overnight or throughout the weekend.

With Multiple Execution, you can organize your pending orders reliably, quickly and efficiently. The module monitors the order stock as well as the error-free processing of the process batch.

Small series in particular benefit from the possibilities offered by Multiple Execution for the laser processing of blanks. Intelligent batch processing is an efficient solution for automating production processes, both for automated material feeding and for material handling of finished workpieces.

Software and hardware in perfect harmony: The OPR camera module captures the parts on the workpiece carrier. The associated software uses the images to recognize the position and alignment of each individual workpiece and controls the laser so that the engravings or markings are always made exactly at the predefined position. This makes optical part recognition from ACSYS the perfect solution if you feed several workpieces of the same type to your laser system in bulk at the same time in order to process them in a single pass.

With the help of our convenient layout tools, you can easily combine text, graphics and images to create individual designs. Whether circular texts with individually selectable fonts or different geometric objects and patterns – you have complete design freedom for engraving, marking and structuring your products. And thanks to the intuitive graphical user interface, operation is easy even for inexperienced users.

Laser systems from ACSYS can be seamlessly integrated into existing conveyor systems. Through intelligent interlinking, throughput times can be optimized and processes made more efficient. In addition, an optimized material flow through precisely coordinated conveyor systems and handling technology ensures less space is required and conveying capacities are increased.

From the safe and effective transportation of your workpieces to perfectly orchestrated hardware and software processes: ACSYS supplies turnkey conveyor technology in conjunction with innovative laser systems from a single source.

The automatic stacking and destacking of palletized workpieces saves a great deal of time in the process sequence. ACSYS laser systems can be combined with various picking systems to handle pallets fully automatically, safely and effectively. For example, two pallet towers ensure that unprocessed workpieces are stacked from one side and fed into the laser process, while finished parts are stacked on the other side for removal. Depending on your requirements and processes, we will work with you to find the ideal pallet handling solution to integrate precise and efficient laser processing into your production process.

Intelligent industrial robots ensure efficiency, precision and flexibility. Increase productivity in laser processing and at the same time ensure optimum production results with maximum repeat accuracy. At ACSYS, you benefit from a wide range of different robot systems that we integrate seamlessly into systems and your processes.

Our intelligent robotics solutions offer a wide range of benefits. For example, flexible interfaces such as OPC/UA and sophisticated software functions ensure optimized movements, increased safety and outstanding results in laser processing. Your advantage: hardware, software, integration and service come from a single source and are perfectly coordinated.

See our robot solutions for a wide range of applications and industries for yourself and benefit from the advantages of Industry 4.0 and automation.