{"id":7158,"date":"2023-08-21T17:14:27","date_gmt":"2023-08-21T15:14:27","guid":{"rendered":"https:\/\/acsyslaser.com\/standard\/toolrep\/"},"modified":"2026-01-26T15:13:26","modified_gmt":"2026-01-26T14:13:26","slug":"toolrep","status":"publish","type":"post","link":"https:\/\/acsyslaser.com\/en\/innovations\/toolrep\/","title":{"rendered":"Toolrep"},"content":{"rendered":"\n<div class=\"wp-block-group alignfull has-global-padding is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group alignfull has-global-padding is-layout-constrained wp-block-group-is-layout-constrained\" style=\"margin-bottom:var(--wp--preset--spacing--60)\">\n<div class=\"wp-block-cover alignfull is-light is-style-mask-bottom\" style=\"min-height:50vh;aspect-ratio:unset;\"><img loading=\"lazy\" decoding=\"async\" width=\"2048\" height=\"1384\" class=\"wp-block-cover__image-background wp-image-3435\" alt=\"Development of an innovative system technology for the automated and laser-based repair of structured mold inserts.\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-jpg.webp\" data-object-fit=\"cover\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-jpg.webp 2048w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-300x203.webp 300w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-1024x692.webp 1024w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-768x519.webp 768w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-1536x1038.webp 1536w\" sizes=\"auto, (max-width: 2048px) 100vw, 2048px\" \/><span aria-hidden=\"true\" class=\"wp-block-cover__background has-background-dim-0 has-background-dim\"><\/span><div class=\"wp-block-cover__inner-container is-layout-flow wp-block-cover-is-layout-flow\">\n<p class=\"has-text-align-center has-large-font-size wp-block-paragraph\"><\/p>\n<\/div><\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-group alignwide has-global-padding is-layout-constrained wp-container-core-group-is-layout-aede8787 wp-block-group-is-layout-constrained\" style=\"margin-bottom:var(--wp--preset--spacing--70);padding-right:var(--wp--preset--spacing--30);padding-left:var(--wp--preset--spacing--30)\">\n<h1 class=\"wp-block-heading has-text-align-center not-centered-on-mobile\">Toolrep<\/h1>\n\n\n\n<p class=\"has-text-align-center wp-block-paragraph\" style=\"margin-top:0.5rem;margin-right:0rem;margin-bottom:0rem;margin-left:0rem\">FZ: 02P14A030<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Development of an innovative system technology for the automated and laser-based repair of structured mold inserts<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-a0ea4e7b wp-block-columns-is-layout-flex\" style=\"margin-top:0;margin-bottom:var(--wp--preset--spacing--60)\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"692\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-1024x692.webp\" alt=\"Development of an innovative system technology for the automated and laser-based repair of structured mold inserts.\" class=\"wp-image-3435\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-1024x692.webp 1024w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-300x203.webp 300w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-768x519.webp 768w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-1536x1038.webp 1536w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_example-1-jpg.webp 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"692\" data-id=\"3437\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep-1-1024x692.webp\" alt=\"ACSYS Lasertechnik GmbH took on the role of technology integrator and project manager. In addition, the extensive experience gained in the fields of laser engraving, laser welding and surface detection provided very good conditions for the qualitatively optimal parameterization and coordination of the machining and measuring processes in a hybrid laser system.\" class=\"wp-image-3437\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep-1-1024x692.webp 1024w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep-1-300x203.webp 300w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep-1-768x519.webp 768w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep-1-1536x1038.webp 1536w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep-1-jpg.webp 2048w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"385\" height=\"208\" data-id=\"3431\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_floww-1-jpg.webp\" alt=\"ACSYS Lasertechnik GmbH took on the role of technology integrator and project manager. In addition, the extensive experience gained in the fields of laser engraving, laser welding and surface detection provided very good conditions for the qualitatively optimal parameterization and coordination of the machining and measuring processes in a hybrid laser system.\" class=\"wp-image-3431\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_floww-1-jpg.webp 385w, https:\/\/acsyslaser.com\/wp-content\/uploads\/ACSYS_unternehmen_innovation_toolrep_floww-1-300x162.webp 300w\" sizes=\"auto, (max-width: 385px) 100vw, 385px\" \/><\/figure>\n<\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:50%\">\n<p class=\"wp-block-paragraph\">Textured injection molding tools have become an integral part of plastics processing. Damage to a texture is followed by downtime, expensive repairs and even total failure of the tool.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The aim of the BMBF-funded &#8220;ToolRep&#8221; project was to map the entire repair chain in a prototype 3D laser processing system. Texture errors were automatically recognized and selected, filled using additive laser application and restored using special repair algorithms and laser engraving.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">ACSYS Lasertechnik GmbH took on the role of technology integrator and project manager. In addition, the extensive experience gained in the fields of laser engraving, laser welding and surface detection provided very good conditions for the qualitatively optimal parameterization and coordination of the machining and measuring processes in a hybrid laser system.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-f9b39a9a wp-block-columns-is-layout-flex\" style=\"padding-bottom:7.5rem\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"400\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/2.png\" alt=\"Bundesministerium f\u00fcr Bildung und Forschung\" class=\"wp-image-3402\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/2.png 512w, https:\/\/acsyslaser.com\/wp-content\/uploads\/2-300x234.png 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"400\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/6-2-jpg.webp\" alt=\"Fraunhofer IPC\" class=\"wp-image-3449\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/6-2-jpg.webp 512w, https:\/\/acsyslaser.com\/wp-content\/uploads\/6-2-300x234.webp 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"400\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/2-4-jpg.webp\" alt=\"PTK\" class=\"wp-image-3439\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/2-4-jpg.webp 512w, https:\/\/acsyslaser.com\/wp-content\/uploads\/2-4-300x234.webp 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"400\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/2-3-jpg.webp\" alt=\"ACSYS Logo\" class=\"wp-image-3421\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/2-3-jpg.webp 512w, https:\/\/acsyslaser.com\/wp-content\/uploads\/2-3-300x234.webp 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"400\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/2-5-jpg.webp\" alt=\"PRECITEC\" class=\"wp-image-3441\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/2-5-jpg.webp 512w, https:\/\/acsyslaser.com\/wp-content\/uploads\/2-5-300x234.webp 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"400\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/3-4-jpg.webp\" alt=\"EUTECT\" class=\"wp-image-3443\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/3-4-jpg.webp 512w, https:\/\/acsyslaser.com\/wp-content\/uploads\/3-4-300x234.webp 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"400\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/4-2-jpg.webp\" alt=\"HOFMANN\" class=\"wp-image-3445\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/4-2-jpg.webp 512w, https:\/\/acsyslaser.com\/wp-content\/uploads\/4-2-300x234.webp 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"400\" src=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/5-2-jpg.webp\" alt=\"IOS - Institut f\u00fcr Optische Systeme\" class=\"wp-image-3447\" srcset=\"https:\/\/acsyslaser.com\/wp-content\/uploads\/5-2-jpg.webp 512w, https:\/\/acsyslaser.com\/wp-content\/uploads\/5-2-300x234.webp 300w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><\/figure>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Development of an innovative system technology for the automated and laser-based repair of structured mold inserts.<\/p>\n","protected":false},"author":2,"featured_media":3438,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[112],"tags":[113],"industry":[],"process":[],"class_list":["post-7158","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-innovations","tag-highlight-en-2"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Toolrep - 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